With rapid infrastructure development in Southeast Asia. An Indonesian steel producer faced logistics pressure from production expansion. The original outdoor yard lacked efficient heavy lifting equipment. This caused low turnover efficiency for steel billets and finished products.
After receiving the request. HSCRANE designed a customized 50 ton double girder gantry crane solution. The crane was designed for high temperature and dusty environments. It also supports frequent loading and unloading operations. This project represents another HSCRANE success in Southeast Asia. It also demonstrates high-standard lifting equipment from China entering global markets.
To ensure stable operation in Indonesia’s tropical rainy climate. The crane uses multiple reinforced structural designs. The following table shows the main technical parameters of the project.
|
Parameter |
Detailed Specification |
|
Product Model |
MG Type Double Girder Gantry Crane |
|
Rated Lifting Capacity |
50 Ton (Main Hook) / 10 Ton (Auxiliary Hook) |
|
Span |
31. 5 meters |
|
Effective Lifting Height |
12 meters |
|
Duty Classification |
A6 (Heavy Duty) |
|
Operating Speed |
Lifting: 7. 2 m/min; Trolley: 35 m/min; Gantry: 40 m/min |
|
Control Method |
Enclosed air-conditioned cabin + Industrial wireless remote control |
|
Power Supply |
Cable reel power supply (380V/50Hz/3Ph) |
|
Special Configuration |
Wind anchoring device, overload limiter, sound and light alarm |
●Excellent structural stability: The crane uses a welded box-type double girder structure. This greatly increases overall rigidity. At a 31. 5 meter span. The optimized girder design reduces self-weight. It also minimizes vibration during operation. This ensures stable lifting under 50 ton loads.
●Adaptation to Indonesia’s climate: The crane is designed for high humidity conditions. Metal surfaces undergo sandblasting and rust removal. High-quality epoxy zinc primer is applied. A polyurethane topcoat provides strong corrosion resistance. This extends equipment life in outdoor environments.
●A6 heavy-duty operation capability: Steel yard operations require frequent lifting cycles. The crane duty level is designed as A6. Key transmission components use reliable brand suppliers. The reducer adopts a hardened gear design. This supports continuous 24-hour loading operations. It also reduces failure rates.
The project was completed within four months from contract signing. HSCRANE handled design and manufacturing. The company also sent professional engineers to Indonesia.
●Customized solution: During early communication. We learned about the unique rail foundation conditions. Engineers adjusted wheel load distribution. This ensured safe operation of the gantry traveling mechanism.
●On-site installation and commissioning: Engineers assisted with gantry rail alignment. They also supervised installation procedures. A strict static load and dynamic load test was performed. The crane was tested under the full 50 ton load.
●Localized service support: HSCRANE provided maintenance manuals. A spare parts list was also delivered. Local operators received one week of professional training. This ensured safe and efficient crane operation.
Six months after commissioning. The client reported significant improvements in yard efficiency. The 50 ton gantry crane increased throughput by about 40 percent.
The steel plant manager stated:“HSCRANE equipment performs reliably. Their complete service support gives us full confidence in long-term operation. ”
The success of this project strengthened HSCRANE’s presence in Southeast Asia. It proves the company’s engineering capability in large gantry crane projects. It also highlights world-class service in heavy lifting equipment solutions.